Durability of low ohmic thick-film resistors on pulse load with micro- and millisecond duration are described in this paper. Standard thick-film resistive compositions with sheet resistance of 10 Ohms/sq. (4311 and QS871 - DuPont; R400-10A - Heraeus) and 3 Ohms/sq. (QS870 - DuPont) were tested. Test resistors with resistance of 3 Ω were prepared on alumina substrates. Resistance changes were measured after 50 pulses at each voltage. Then the voltage was increased and the series of pulses were repeated until the resistance change exceeded 0.5%. Impact of long and short pulses was analyzed for selected pulse duration of 10 μs and 20 ms, respectively. The measurements were carried out for some selected resistors length. The resistors stressed by long pulses exhibited the highest durability, when the thermal interface between substrate and heatsink was filled by thermally conductive grease. In this case resistors made of 4311 and QS871 pastes can withstand the highest power density of about 19 W/mm2 and 18 W/mm2 for the samples with and without the overglaze, respectively. Short (microsecond) pulses had the least influence on overglazed resistors made of QS871 paste, for which the resistance change of +0.5% was observed at electric field intensity of about 85 ± 10 V/mm. Additionally, the critical electric field intensity and critical power density were determined for different pulse duration for selected resistor length of 2 mm. Pulse duration from 10 μs to 1 s with one point per decade were taken into account. The results shown, that overglazed resistors exhibit better durability for all tested resistive pastes for short pulses. However for the long pulses, the results are almost the same. This fact can be explained by limitation of heat transfer in the substrate. Repetitive pulse load was applied for selected samples. The results show that resistors exhibited very good stability after test with 0.1 million pulses with amplitude of 70% of critical electric field intensity values.
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