Resumen de Modified poly(lactic acid) sheets manufactured by one-step reactive extrusion-calendering: thermal, rheological, mechanical and fracture behaviours
The purpose of this PhD thesis was to investigate the sensitivity of the rheological, thermal, mechanical and fracture behaviours on the topological changes induced in two commercial PLA grades. PLA 2002D and PLA 4032D (NatureWorks, Belgium) with a D-lactide content of 4.25 and 2 %, respectively, were reactively modified in the melt with predetermined concentrations of a multi-functional epoxide agent. In a preliminary study, the evolution of the coupling reactions was followed by monitoring the torque versus time in an internal mixer device. Once all parameters were optimized, reactive extrusion was performed in a co-rotating twin screw extruder with a screw diameter of 25 mm (L/D=36). The main emphasize of this work was on the production of modified PLA sheets (thickness: 1 mm, width: 100 mm) through a one-step reactive extrusion-calendering process in pilot plant. Under similar processing conditions, the higher the D-lactide content, the lower was the reactivity of the PLA type towards the reactive agent. During processing, a competition between degradation and chain extension/branching reactions took place which led to a stabilization of the melt properties and an increase in the molecular weight (MW). Classical spectroscopic (FT-IR, NMR) and chromatographic (SEC-multiple detectors) methods failed to highlight structural differences between unmodified (PLA) and modified (PLA-REX) samples. On the other hand, rheological properties were significantly modified and suggest the formation of non-uniform branched structures, which include sparsely long chain branching (LCB) macromolecules. Both the melt elasticity and the melt response time increased. Bi-modal molecular weight distribution (MWD) spectra were inferred from the complex viscosity functions of PLA-REX samples which exhibit a double curvature in the shear-thinning regime. Based on these MWDs, a procedure is suggested to quantitatively estimate the amount of modified PLA chains from solely melt measurements. Thus, rheological measurements turned out to be a valuable tool for the detection and the quantification of small contents of topological changes in the work at hand. Thermal properties were slightly modified with the modification of the chain architecture. Upon constant heating, the maximum rate of conversion declined for PLA-REX samples; thus leading to a decrease in the degree of cold-crystallization. Thermal fractionation, according to the successive self-nucleation and annealing methodology, suggests a modification of the length distribution of crystallisable PLLA chain segments. In the present work, These trends mainly accounted from the increase in MW coupled with the enhanced concentration of defects into the polymeric chains (e.g. branch point). In the Tg region, the rate of enthalpy relaxation was found to decrease with increasing the entanglement network density under controlled aging periods at 30 °C. For a given thermal history, PLA-REX yielded comparative mechanical properties as those of PLA samples under uniaxial tensile loading. This is an important finding, because rheological properties (i.e. melt elasticity, viscosity, etc) may be controlled independently of the mechanical properties according to both the processing conditions and the concentrations of reactive agent used in the current study. While de-aged samples behaved in a ductile manner, aged samples were brittle. This behaviour was attributed to the effect of the physical aging process on the mechanical behaviour which commonly promotes the ductile/brittle transition. Regarding de-aged samples, the essential work of fracture analysis revealed no changes in the typical fracture parameters. Regarding aged PLA-REX samples, the energy consumed up to the onset of crack propagation was found to decrease due to an apparently decreased network extensibility, promoting a premature craze-crack transition.
