Resumen de Ab initio design of efficient zeolite catalysts for methanol and hydrocarbons conversion
Computational chemistry has been used as the fundamental tool during the whole work. Therefore, the theoretical models and methods on this subject are explained in Chapter 2. The first part sketches the fundamentals of quantum chemistry and specifically explains the Density Functional Theory that constitutes the basis of the computational methods applied. In this section, basic notions of the Hartree-Fock method serve as prologue for DFT after which more practical aspects are elucidated.
Chapter 3 presents the first results of this work corresponding to the methanol to olefins reaction catalysed by different small-pore cage-like zeolites. This reaction is a relevant process that produces short chain olefins such as ethene, propene and butene at industrial scale from biomass. The catalytic system comprises both the zeolite inorganic framework containing the Brønsted acid sites and the confined organic species, that form the hydrocarbon pool and produce light olefins by successive methylation and cracking steps. Our efforts are focused on understanding the nature of the hydrocarbon pool, a polymethylated benzene molecule, and its reaction mechanisms in order to be able to discern between them and identify the proper catalysts to enhance propene or ethene production based on each zeolite cavity topology. We have been able to identify the hydrocarbon pool methylation degree as the key factor to enhance paring route mechanism where propene is the predominant product, or side-chain mechanism, with ethene being the predominant product. This finding enables us to establish a relation between the stabilization of the two key intermediates and the experimental selectivity observed with a high degree of correlation.
In Chapter 4 we present a new tool for the study of competing reactions catalyzed by zeolites. Using a fast computational screening with force fields for the key intermediates of the reaction and a detailed density functional theory mechanistic study we are able to recognize and quantify subtle differences in the stabilization of intermediates and transition states within similar microporous voids, thus approaching the level of molecular recognition of enzymes. With these tools we are able to select a zeolite catalyst that hinders alkyl-transfer mechanism reducing the production of non-desired ethene while enhancing the diaryl-mediated pathyways mechanism. Once we discard the non-desired mechanism, we are also able to hinder the diethylbenzene disproportionation, a non-desired route of the diaryl-mediated pathways that leads to triethylbenzene production, while favouring diethylbenzene transalkylation increasing the obtained yield of ethylbenzene. To close this chapter, the theoretical results are compared with experimental selectivities obtained for eight candidate zeolites obtaining a good correlation between theory and experiment.
in the first section of Chapter 5, we study the energetic affinity of commercially available alkylammonium cations with slight differences on their alkyl chain groups, as TEA, MTEA and DMDEA, for CHA synthesis and its effects on the quality of the material obtained. We evaluate the host-guest interaction energies of different combinations of OSDAs and Na+ cations with periodic DFT methods being able to distinguish small stabilization effects caused by slight structural differences between molecules that have an impact on the final structure synthesized. On the other hand, we present a new theoretical methodology to address Al positioning prediction in SSZ-39 zeolite with the AEI framework. During the second section of Chapter 5, we identify the structural features of different OSDAs for AEI synthesis that improve the probabilities of spreading Al through different T-site positions other than T1 obtaining an AEI catalyst different from the classically synthesized.
