Experimental characterization and mean line modelling of twin-entry and dual-volute turbines working under different admission conditions with steady flow
- Autores: Vishnu Samala
- Directores de la Tesis: José Ramón Serrano Cruz (dir. tes.)
- Lectura: En la Universitat Politècnica de València ( España ) en 2020
- Idioma: español
- Tribunal Calificador de la Tesis: José Galindo Lucas (presid.), Miguel Ángel Reyes Belmonte (secret.), Nicholas C. Baines (voc.)
- Programa de doctorado: Programa de Doctorado en Sistemas Propulsivos en Medios de Transporte por la Universitat Politècnica de València
- Materias:
- Enlaces
- Tesis en acceso abierto en: RiuNet
- Resumen
Despite the importance of radial in-flow twin-entry and dual-volute turbines for turbocharged engines, their characteristic maps and fully predictive modelling using 1D gas dynamic codes are not well established yet. The complexity of the un-steady flow and the unequal admission of these turbines, when operating with pulses of engine exhaust gas, make them a challenging system. Mainly due to the unequal flow admission, an additional degree of freedom is introduced to well-known single entry vanned or vaneless turbines. Moreover, the addition of the second inlet to the turbine volute brings extra complexity in determining the steady-state turbine performance parameters under unequal admission conditions. This thesis has a main novelty, which is a simple procedure for characterizing experimentally and elaborating characteristic maps of these turbines with unequal flow conditions. This method of analysis allows easy interpolating within the proposed distinctive maps or simple convincing models for calculating and extrapolating full performance parameters of twin-entry and dual-volute turbines.
Here are also described two innovative 0D mean-line models that require a minimum quantity of experimental data for calibrating both: i.e. the mass flow parameter model and the isentropic efficiency model. Both models are predictive either in partial or unequal flow admission conditions using as inputs: the mass flow ratio and the total temperature ratio between the branches; the blade speed ratio and expansion ratio in each branch. These six inputs are generally instantaneously provided by 1D gas-dynamics codes.} Therefore, the novelty of the model is its ability to be used in a quasi-steady way for twin and dual-volute turbines performance prediction. This can be achieved instantaneously as turbines are calculated under pulsating and uneven flow conditions at turbocharged engines.
Furthermore, a methodology for characterizing the discharge coefficient of a wastegate and scroll connection valve in a gas stand is shown. For estimating the gas flow over the same in one-dimensional models, an empirical model is correlated and validated. Finally, an optimal map of discharge coefficient has been drawn out through the interpolation method. This map can be integrated into the full one-dimensional turbocharged engine model system, in order to calculate the actual mass flow through the wastegate and scroll connection valves.
Finally, the models have been fully validated by coupling them with one-dimensional modelling software and simulated both the gas stand and the whole engine measured points. On the one hand, the validation results from the gas stand simulation show that the model can predict well all steady flow variables. On the other hand, the validation results from the whole engine simulation show that the model is able to produce all the full load engine variables like air mass flow and brake torque in a reasonable degree of agreement with the experimental data.
