BACKGROUND: Monoacylglycerols (MAG) containing polyunsaturated fatty acids (PUFA), especially eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA), have interesting applications. The enzymatic processing of such MAG directly from fish oils is highly interesting, integrating the processing of MAG and concentration of EPA and DHA. The aim of this study was to develop an efficient enzymatic glycerolysis system together with physical fractionation for the production of PUFA-MAG from tuna oil. RESULTS: Novozym 435 was eventually selected after evaluation together with immobilized lipase AK in a tertiary alcohol-based system. A further evaluation of solvent mixtures involving tertiary alcohols was made, taking ease of operation into consideration. It turned out that a number of mixtures gave a similar performance to that of tert-butanol (TB). Basic reaction parameters were thoroughly evaluated. In the batch reaction system with TB as solvent, the recommended conditions were: glycerol/tuna oil 4:1 (mol/mol), TB/tuna oil 2:1 (wt/wt), 15 wt% Novozym 435, and temperature 40 °C. Under these conditions, the yield of MAG was up to 90% after 3 h incubation. Crude MAG from the production was fractionated to produce MAG with higher EPA and DHA content. Using acetone as solvent at 0 °C led to ca 50% yield of MAG but contained EPA and DHA up to 71% in comparison with ca 30% in tuna oil. CONCLUSION: Potentially practical process steps have been developed for the production of MAG containing a high content of EPA and DHA from natural fish oils with high efficiency and simplicity. Copyright © 2007 Society of Chemical Industry
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