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Resumen de Robust balancing of mixed model assembly line

Weida Xu, Tianyuan Xiao

  • Purpose – The purpose of this paper is to introduce robust optimization approaches to balance mixed model assembly lines with uncertain task times and daily model mix changes.

    Design/methodology/approach – Scenario planning approach is used to represent the input data uncertainty in the decision model. Two kinds of robust criteria are provided: one is min‐max related; and the other is α‐worst scenario based. Corresponding optimization models are formulated, respectively. A genetic algorithm‐based robust optimization framework is designed. Comprehensive computational experiments are done to study the effect of these robust approaches.

    Findings – With min‐max related robust criteria, the solutions can provide an optimal worst‐case hedge against uncertainties without a significant sacrifice in the long‐run performance; α‐worst scenario‐based criteria can generate flexible robust solutions: through rationally tuning the value of α, the decision maker can obtain a balance between robustness and conservatism of an assembly line task elements assignment.

    Research limitations/implications – This paper is an attempt to robust mixed model assembly line balancing. Some more efficient and effective robust approaches – including robust criteria and optimization algorithms – may be designed in the future.

    Practical implications – In an assembly line with significant uncertainty, the robust approaches proposed in this paper can hedge against the risk of poor system performance in bad scenarios.

    Originality/value – Using robust optimization approaches to balance mixed model assembly line.


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