E.C. Nelli Silva, J.S. Ono Fonseca, Francisco Montero de Espinosa Freijo, A.T. Crumm, G.A. Brady, J.W. Halloran, N. Kikuchi
Currently developments of piezocomposite materials and piczoelectric actuators have been based on the use of simple analytical models, test of prototypes, and analysis using the finite element method (FEM), usually limiting the problem to a parametric optimization. By changing the topology of these devices or their components, we may obtain an improvement in their performance characteristics. Based on this idea, this paper discusses the application of topology optimization combined with the homogenization method and FEM for designing piezocomposite materials. The homogenization method allows us to calculate the effective properties of a composite material knowing its unit cell topology. New effective properties that improves the electromechanical efficiency of the piezocomposite material are obtained by designing the piezocomposite unit cell. This method consists of finding the distribution of the material and void phases in a periodic unit cell that optimizes the performance characteristics of the piezocomposite. The optimized solution is obtained using Sequential Linear Programming (SLP). A general homogenization method applied to piczoelectricity was implemented using the finite element method (FEM). This homogenization method has no limitations regarding volume fraction or shape of the composite constituents. The main assumptions are that the unit cell is periodic and that the scale of the composite part is much larger than the microstructure dimensions. Prototypes of the optimized piezocomposites were manufactured and experimental results confirmed the large improvement.
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